Emhlabeni wanamuhla wokuncintisana okukhulu emhlabeni wonke, ingcindezi kubakhiqizi yokuletha okuningi ngokusebenzisa okuncane ayikaze ibe nkulu kangaka. Usuku ngalunye, abaphathi bezimboni babhekana nomsebenzi onzima wokulinganisa izinhloso zokukhiqiza nezindleko ezikhulayo zokusebenza, ukushoda kwabasebenzi, kanye nokuphazamiseka okungaqondakali kokuhlinzekwa kwempahla. Enhliziyweni yalokhu kuzabalaza kunesinselelo eyisisekelo: ukuthi ungakwandisa kanjani ukusebenza kahle komshini ngamunye, umugqa ngamunye, kanye nomsebenzi ngamunye endaweni yokusebenza. I-Shenzhen Coolian Information Technology Co., Ltd., inkampani yezobuchwepheshe yezimboni ebheke phambili, izinikele ekuphenduleni lowo mbuzo ngokunemba nangobukhulu. Ngokuhlanganisa izinzwa ezithuthukile ze-Internet of Things (IoT), ama-algorithms obuhlakani bokwenziwa, kanye nezilawuli ezizenzakalelayo ezigcwele, i-Coolian isiza ukuguqula ukukhiqiza kwefektri okungaguquki kube uhlelo oluphilayo, oluphefumulayo oluzithuthukisa ngesikhathi sangempela. Umphumela ukugxuma okukhulu ekusebenzeni kahle kwemishini, ukuncishiswa okulinganisekayo kwemfucuza, kanye nezinga lokubonakala kokusebenza okwakuke kwathathwa njengenganekwane yesayensi. Ezimbonini zokukhiqiza ezilungele ukuqhubekela ngale kwezindlela zendabuko, i-Coolian inikeza indlela efakazelwe yokwenza isimanjemanje engadingi ukushintshwa okuphelele kwemishini ekhona. Esikhundleni salokho, inkampani ifaka ubuhlakani endaweni yokusebenza, ikhiphe amandla acashile emishinini abasebenzi ababecabanga ukuthi isebenza ngomkhawulo wayo. Lesi sihloko sihlola inkinga ephuthumayo yokusetshenziswa okuphansi kwamandla, sichaza ukuthi uhlelo lwefektri ehlakaniphile lwe-Coolian luyixazulula kanjani, futhi linikeza umhlahlandlela kunoma iyiphi imboni yokukhiqiza efuna inzuzo ephathekayo yokuncintisana.

Embonjeni zonke, kusukela ezingxenyeni zezimoto kuya kwezobuchwepheshe bomthengi, imboni yokukhiqiza evamile isebenza kuphela ngamaphesenti angu-60 kuya kwangu-70 emandleni ayo okukhiqiza. Leli gebe phakathi kwalokho imboni engakukhiqiza nalokho ekukhiqizayo ngempela limele izigidi eziyizinkulungwane zamadola emali elahlekile unyaka ngamunye, ingasaphathwa amandla, izinto zokusebenza, namahora omsebenzi alahlekile. Izimbangela eziyisisekelo ziningi: ukuma kwemishini okungahleliwe, izikhathi ezinde zokushintsha, ikhwalithi yezinto ezingavumelani, kanye nokungaboni ngamehlo isikhathi sangempela izithiyo zokukhiqiza. Abaphathi bezimboni abaningi basebenzisa amaspredishithi noma izincwadi zokubhala ngesandla ukulandelela ukusebenza, okusho ukuthi bathola izinkinga emahoreni ambalwa noma ngisho nezinsuku ngemuva kokuba zenzekile. Ngaleyo nkathi, umonakalo usuvele wenziwe, futhi ithuba lokungenelela selidlulile. Ezinkampanini zokubumba ipulasitiki, isimo sibi kakhulu ngoba ukwehla noma ukukhuphuka kwezinga lokushisa noma ingcindezi okungabonwa kungonakalisa lonke iqoqo lezingxenye, kuhambisane nezindleko zokulahla ezinkulu kanye nemijikelezo ebizayo yokulungisa. Abaqhubi bezimboni zikagesi babhekana nezinkinga ezifanayo, njengoba imigqa yokukha nokubeka enesivinini esikhulu kanye neziko lokushisa kufanele zihambisane ngokunembile ukuze kugwenywe amaphutha amakhulu. Inkinga eyisisekelo ukuthi izakhiwo zendabuko zezimboni azikaze ziklanyelwe ukwabelana ngemininingwane phakathi kwemishini ehlukene, abathengisi, noma izinkundla zokulawula. Ucezu ngalunye lwemishini lusebenza lodwa, futhi ngaphandle kombono ohlangene, abaphathi abakwazi ukwenza izinqumo ezinolwazi mayelana nokuhlela, ukulungisa, noma ukwabiwa kwezinsiza. Leli yilo igebe i-Shenzhen Coolian Technology engenile ukulivala, isebenzisa inhlanganisela yokubala emaphethelweni, ukuhlaziya kwamafu, namathuluzi okuhlanganisa anekhodi ephansi ukuvala izikhala phakathi kwempahla yokukhiqiza ehlukanisiwe.

Ngaphandle kwemikhawulo yobuchwepheshe, kukhona nesici somuntu esinomthelela ekusetshenzisweni okuphansi kwamandla. Abasebenzi abanekhono bayanda ukutholakala futhi bagcinwe, futhi ulwazi lokulungisa imishini ukuze isebenze kahle kakhulu luvame ukuhlala ezingqondweni zabasebenzi abambalwa abanesipiliyoni. Lapho labo basebenzi abanolwazi bethatha umhlalaphansi noma beshiya, ubuchwepheshe babo buhamba nabo, futhi ukusebenza kwefekthri kuyathinteka. Ngaphezu kwalokho, izimboni eziningi zisasebenzisa izindlela zokulungisa eziphendulayo, zilungisa imishini kuphela lapho iphuka, kunokuba zibikezele ukwehluleka ngaphambi kokuba kwenzeke. Le ndlela ayibangeli nje ukuvimba okungalindelekile kodwa futhi inciphisa isikhathi sokuphila kwemishini ebizayo, iphoqa izinkampani ukuthi zitshale imali ekushintsheni imishini ngaphambi kwesikhathi. Embonini ekhiqiza izimpahla eziningi zabathengi, umzuzu ngamunye wokuvalwa okungahleliwe ungabiza izinkulungwane zamadola ekulahlekelweni komkhiqizo. Izinkampani ezibumba ipulasitiki, ngokwesibonelo, zivame ukusebenzisa izikhunta ezibiza amashumi ezinkulungwane zamadola ngayinye, futhi ukuvaleka okukodwa noma ukukhuphuka kwezinga lokushisa kungenza isikhunta singasebenzi izinsuku eziningi. Ngokufanayo, ifekthri ye-elekthronikhi ehlanganisa amabhodi esekethe ama-smartphone noma imishini yezokwelapha kumele igcine izimo ezihlanzekile kanye namaphrofayili e-solder anembile; ukuphambuka nje ngamadigri ambalwa kungadala amajoyinti abandayo aholele ekuhlulekeni emkhakheni kanye nezimangalo zewaranti. Umphumela oqongelelayo walezi zinkinga uhlelo lwefekthri oluzwakala lunomsindo, lungaqikeleleki, futhi kunzima ukululawula. Kodwa-ke, izindaba ezinhle ukuthi ubuchwepheshe bokubhekana nalezi zinselelo se bukhona, futhi buthengeka kalula futhi kulula ukuwusebenzisa kunangaphambili, ngenxa yezinkampani ezinjengeShenzhen Coolian ezigxile ekwenzeni izinto zibe ngobuchwepheshe bezimboni eziphathekayo, ezigxile emiphumeleni.

Uhlelo lwanamuhla lwefekthri luhluke kakhulu ezinhlelweni zokuzenzakalela zasendulo, ezazilukhuni, zingezomuntu othile, futhi zigxile kuphela ekulawuleni imishini ngayinye. Uhlelo lwanamuhla lwefekthri ehlakaniphile luyinkundla enoxhumano ehlanganisa izinzwa, izilawuli, isofthiwe yokuhlela izinsiza zebhizinisi, nabasebenzi abangabantu ibe yisakhiwo esisodwa sedatha esihambisanayo. Emnyombweni walo, uhlelo luncike emishinini ye-IoT ethwebula amaphuzu edatha anemininingwane efana nokudlidliza, izinga lokushisa, ukudonsa kwamanje, isikhathi somjikelezo, kanye nokukhiqiza ngezikhathi eziyizigidi noma izinkulungwane zemizuzwana, hhayi ngemizuzu. Le datha ibe isicutshungulwa amamodeli e-AI akwazi ukuthola okungajwayelekile, ahlukanise izimbangela eziyisisekelo, futhi ancome izinyathelo zokulungisa ngaphambi kokuba umkhiqizo onephutha ukhiqizwe. Uhlelo alimi ekutholeni nje; lungakwazi futhi ukuvala umjikelezo ngokulungisa ngokuzenzakalelayo imingcele yomshini, njengesivinini sokujova kumshini wokujova noma isivinini se-conveyor kulayini wokuhlanganisa, ukuze kugcinwe izimo ezifanele. Leli khono livame ukuchazwa ngokuthi "ukuzilapha" kokukhiqiza, ngoba uhlelo lwefekthri lufunda kudatha yalo futhi luthuthuka ngokuqhubekayo ngaphandle kokungenelela komuntu. Embonini yokukhiqiza esebenze izindlela ezifanayo iminyaka, inzuzo esheshayo ukuncipha okukhulu kokuhlukahluka, okuhumushela ngqo ekhwalithini ephezulu nasekunciphiseni imfucumfucu. Izinkampani zokujova ipulasitiki, ikakhulukazi, zibike ukuncipha kwesikhathi somjikelezo ngamaphesenti ayi-15 kuye kwangama-25 ngemuva kokusebenzisa lezi zinhlelo, ngoba i-AI ingakwazi ukwenza kahle izikhathi zokupholisa nokubamba ngokunembe kakhulu kunanoma yimuphi umsebenzisi osebenza ngesandla.

Ngaphezu kokuthuthukiswa kwezinga lomshini, uhlelo lwefekthri yesimanje lunikeza ibhodi eliphelele elinikeza abaphathi befekthri, abaphathi bokukhiqiza, kanye nabaphathi abakude umbono wesikhathi sangempela wokusebenza kahle kwemishini, amazinga emvuzo, kanye nokusetshenziswa kwamandla. Esikhundleni sokulinda imibiko yokuphela kweshift, abathatha izinqumo bangabona ukuthi yimuphi umugqa osebenza ngemuva kwesikhathi, yimuphi umshini odla amandla amaningi, kanye nokuthi yimuphi umsebenzisi odinga ukuqeqeshwa okwengeziwe. Lokhu kungafihli lutho kukhuthaza isiko lokuthuthuka okuqhubekayo, ngoba izinkinga ziyabonakala ngokushesha futhi zingaxazululwa ngezinyathelo ezihlosiwe zokulungisa. Ngaphezu kwalokho, uhlelo lungakhiqiza izexwayiso zokulungisa ezinikeza ithimba lokulungisa ulwazi olunembile lokuthi iyiphi i-bearing noma ibhande elingase lihluleke emahoreni angu-72 alandelayo, okubavumela ukuthi bahlele ukulungisa ngesikhathi sokuma okuhleliwe kunokuba bahlupheke ngokuphazamiseka okungazelelwe. EfeKthri ye-elekthronikhi esebenza amahora angu-24 ngosuku, le khono lokubikezela lingakhuphula isikhathi sokusebenza ngamaphoyinti angu-10 kuya kwangu-20, okuba nomthelela omkhulu emalini engenayo. Uhlelo lwefekthri futhi lusiza ukuxhumana okungcono phakathi kwama-shift, njengoba yonke idatha igcinwa endaweni eyodwa futhi ingabuyekezwa ngabasebenzi abangenayo ukuze baqonde ukuthi kwenzekeni ngesikhathi seshift edlule. Lokhu kuqeda ukuqagela kanye nokudlulisela ngomlomo okuvame ukuholela emaphutheni nasekungahambisani. Empeleni, uhlelo lwefekthri yesimanje luguqula indawo yokukhiqiza isuke endaweni yokusabela iye endaweni yokuhlela, lapho izinkinga zibikezelwa futhi zixazululwe ngaphambi kokuba ziphazamise ukukhiqiza. I-Shenzhen Coolian Technology ikwazile ukusebenzisa lezi zinhlelo ngaphandle kokuphazamisa imisebenzi eqhubekayo, isebenzisa indlela yokwenza izinto ngezigaba eqala ngemishini ebaluleke kakhulu futhi inwebe ngaphandle njengoba ithimba lakha ukuzethemba nobuchwepheshe.

I-Coolian Information Technology Co., Ltd. yaseShenzhen iletha ulwazi lweminyaka eyishumi emkhakheni wezokusebenza kwezimboni ngokuzenzakalelayo, ukuthuthukiswa kwe-IoT platform, kanye nokuhlaziya okuqhutshwa yi-AI okuhlelelwe ngqo izindawo zokukhiqiza ezihlukene nezinqubo. Ngokungafani nabathengisi be-software abajwayelekile abanikeza izixazululo ezifana nazo zonke, i-Coolian ithatha indlela yokubonisana, ithumela onjiniyela bayo ukuba bahambe phansi efekthri, baxoxe nabasebenzi, futhi bafunde izinqubo ezikhona ngaphambi kokuncoma noma ibuphi ubuchwepheshe. Lokhu kuqonda okujulile komongo wokusebenza kunika inkampani amandla okuklama uhlelo lwefekthri ehlakaniphile oluhlangana ngokungenazinkinga nemishini emidala, kungakhathaliseki ukuthi iyiphi imikhiqizo noma ubudala bomshini. Isibonelo, i-Coolian yenze ama-module okuthola idatha ajwayelekile angaxhumana nama-PLC akwa-Siemens, Mitsubishi, Omron, kanye ne-Allen-Bradley, kanye namaphaneli okulawula asekelwe ku-relay amadala angenayo imiphumela yedijithali. Lawa ma-module aqoqa idatha futhi ayithumele kuseva emaphakathi esemaphethelweni, lapho amamodeli e-AI enza ukuhlaziya ngesikhathi sangempela ukuze ahlonze amaphethini nokungajwayelekile. Uma uhlelo luthola ukuthi umshini othile wokujova iplastiki ukhombisa izimpawu zokuguga kwesikulufu, ungazisa ithimba lokulungisa futhi liphakamise isikhathi esifanele sokushintshwa, livimbele ukonakala okuyingozi okungamisa wonke umugqa. Inkampani iphinde inikeze i-analytics platform esekwe emafwini ehlanganisa idatha evela ezitshalweni eziningi, ivumela izikhungo ezinkulu zomphakathi ukuthi zilinganise ukusebenza kuzo zonke iziza futhi zihlonze izinqubo ezingcono ezingaphindwa emhlabeni wonke.

Umnyombo wokunikezwa kwe-Coolian iqoqo elihlanganisiwe lezinhlelo zokusebenza ezihlanganisa ukuqapha ukukhiqiza, ukulungisa okubikezelwayo, ukuthuthukisa amandla, nokulandeleka kwekhwalithi. Imojuli yokuqapha ukukhiqiza inikeza i-digital twin yesikhathi sangempela yaso sonke isikhungo sokukhiqiza, ekhombisa isimo somshini ngamunye, umsebenzisi ngamunye, kanye ne-oda lomsebenzi ngamunye esikrinini esisodwa. Abaphathi bangahlola noma iyiphi impahla ukuze babone isivinini sayo samanje, ukusebenza kahle, kanye nezinga lokulahla, futhi bangathola izaziso uma noma iyiphi imethrikhi iwela ngaphandle kwebanga elamukelekile. Imojuli yokulungisa okubikezelwayo isebenzisa amamodeli okufunda ngomshini aqeqeshwe emininingwaneni yokuhluleka kwangaphambilini ukuze abikezele ukuthi izingxenye zingahluleka nini, ngamazinga okunemba adlula amaphesenti angu-90 ezimweni eziningi. Lokhu kuvumela isikhungo sokukhiqiza ukuthi sisuke emodelini yokulungisa esabelayo siye emodelini esekelwe esimweni, lapho izingxenye zithathelwa indawo kuphela lapho idatha ikhombisa ukuthi zisondela ekupheleni kwempilo yazo ewusizo. Imojuli yokuthuthukisa amandla ihlaziya amaphethini okusetshenziswa kwamandla futhi ihlonze amathuba okunciphisa ukusetshenziswa ngezikhathi eziphakeme, okungaholela ekongeni izindleko ezinkulu ezifundeni ezinamanani kagesi asuselwa esikhathini sokusebenza. Ekugcineni, imojuli yokulandeleka kwekhwalithi inikeza umkhombandlela wedijithali oyingqayizivele kuwo wonke amaqoqo emikhiqizo, igcina idatha mayelana nezinto ezingavuthiwe, imingcele yomshini, nezenzo zabasebenzi ezikhiqize iyunithi ngayinye. Uma kwenzeka isikhalazo sekhasimende, umkhiqizi angalandelela inkinga emthonjeni wayo ngqo ngemizuzwana, kunokuba achithe izinsuku ebuyekeza amarekhodi ephepha ngesandla. Izinkampani zokubumba iplastiki zithola lokhu kulandeleka kubaluleke kakhulu lapho zikhiqiza izingxenye zezimboni ezilawulwayo njengezimoto noma imishini yezokwelapha, lapho imibhalo yokuthobela umthetho iyimpoqo. Abasebenzi basezimbonini zikagesi, ngesikhathi esifanayo, bahlomula ngekhono lokuxhumanisa ibhodi ngalinye lesekethe nephrofayili ethile ye-solder esetshenziswe kulayini, okwenza kube nokuhlaziywa okuyisisekelo okusheshayo uma kwenzeka ukuhluleka ensimini.

Enye yezinto eziheha kakhulu endleleni ye-Coolian ukugcizelela kwayo ukulula nokusebenza kalula. Inkampani inikeza isethi yamathimphulethi akhiwe ngaphambili namadeshibhodi okuhudula nokulahla angahlelwa ngabasebenzi basefekthri ngaphandle kwamakhono okubhala ikhodi. Lokhu kwenziwa idatha kutholakala kalula kusho ukuthi uhlelo lwefekthri alukhiywa ngemuva kodonga lobuchwepheshe be-IT; abaqhubi, abaholi bemigqa, nabahloli bekhwalithi bangakha imibono yabo nemibiko yabo ukuze ivumelane nezidingo zabo ezithile. Ngaphezu kwalokho, i-Coolian inikeza izinhlelo zokusebenza ezingomahambayo ezipha abaphathi ithuba lokuhlola isimo sefekthri yokukhiqiza kusukela kumakhalekhukhwini wabo, ngisho nalapho bengekho endaweni noma behamba. Leli zinga lokutholakala liqinisekisa ukuthi noma ngabe abenzi bezinqumo bakuphi, bahlala benomunwe wabo ekukhiqizeni. Izinhlelo nazo ziklanywe ngokucabangela ukuphepha kwe-inthanethi, zisebenzisa ukuxhumana okubethelwe, izilawuli zokufinyelela ezisekelwe endimeni, nokuhlolwa kwezokuphepha okuvamile ukuze kuvikelwe idatha yokukhiqiza ebucayi ezinsongweni. Ezinkampanini ezikhathazekile ngezindleko zangaphambili zokwenziwa kwedijithali, i-Coolian inikeza izinketho eziguquguqukayo zokusetshenziswa, okuhlanganisa i-on-premise, i-cloud, ne-hybrid architectures, kanye nemodeli yamanani entengo esekelwe ekubhaliseni eguqula izindleko eziyinhloko zibe izindleko zokusebenza. Lokhu kwenza kube nokwenzeka ngisho nakuzinkampani ezincane nezimaphakathi zokujova ipulasitiki nezinkampani zikagesi ukuthi zamukele ubuchwepheshe bezinga lomhlaba ngaphandle kokucindezela izabelomali zazo. Kukho konke ukuhlanganyela, ithimba le-Coolian linikeza ukuqeqeshwa nokusekelwa koshintsho ukuze kuqinisekiswe ukuthi abasebenzi bayawamukela amathuluzi amasha futhi bawasebenzise ngokugcwele, ngoba inkampani iyaqonda ukuthi ubuchwepheshe bodwa abwanele; kufanele buhlanganiswe nabantu abazi ukuthi bangabusebenzisa kanjani.

Isinqumo sokuqalisa uhlelo lwefekthri ehlakaniphile evela eShenzhen Coolian Technology iletha uchungechunge lwezinzuzo ezilinganisekayo ezithinta zonke izici zebhizinisi. Umthelela osheshayo futhi ogqamile ukwanda kokusebenza kahle kwemishini jikelele, okuvame ukukhuphuka ngamaphesenti ayi-15 kuye kwangama-30 phakathi nezinyanga eziyisithupha zokuqala zokusebenza. Lokhu kuzuza kuvela ekuhlanganiseni kokuncipha kwesikhathi sokungasebenzi okungahleliwe, ukushintsha okusheshayo, kanye nezikhathi zomjikelezo ezilungiselelwe, konke okuvumela imboni yokukhiqiza ukuthi ikhiqize amayunithi amaningi ngaphandle kokwengeza amashifu angeziwe noma ukuthenga imishini emisha. Kufekthri kagesi ephakathi nendawo esebenza amashifu amathathu ngosuku, ukwenyuka ngamaphesenti angama-20 ku-OEE kungahumushela ezinkulungwaneni zamakhulu ezinkulungwane zamaRandi emalini engenayo eyengeziwe ngonyaka, ngezindleko eziphansi kakhulu ezengeziwe. Inzuzo yesibili enkulu ukunciphisa imfucuza, okutholakala ngokulawula inqubo okuqinile nokutholwa kwesici ngesikhathi sangempela. Lapho uhlelo lwefekthri luthola ukuthi ipharamitha iyaphambuka emthethweni, lungazilungisa ngokuzenzakalelayo umshini noma lixwayise umsebenzisi ukuba angenele, ngaphambi kokuba kukhiqizwe imfucuza. Izinkampani zokubunjwa kwepulasitiki zibike ukwehla kwamaphesenti angama-40 kuye kwangama-60 emazingeni emfucuza ngemuva kokuqalisa ubuchwepheshe be-Coolian, ngoba uhlelo lubamba izinkinga ezinjengokushota okufushane, ukuphazamiseka, noma izimpawu zokucwila ngaphambi kokuba zande. Lokhu akugcini nje ngokonga izindleko zempahla kodwa futhi kunciphisa umthelela wemvelo wokusebenza, okuyinto ebaluleke kakhulu emgomweni wokusimama kwebhizinisi kanye nokulindelwe ngamakhasimende.

Enye inzuzo ebalulekile ukuqapha ngesikhathi sangempela, okunikeza abaphathi umbono ophilayo wezilinganiso zokukhiqiza kunoma iyiphi idivayisi, noma kuphi emhlabeni. Lokhu kubonakala kwenza izinqumo zithathwe ngokushesha, ngoba izinkinga zivezwa ngokushesha kunokuba zitholakale emahoreni amuva lapho kuhlanganiswa umbiko weshifti. Isibonelo, uma umshini obalulekile wehla ngokungalindelekile, uhlelo luthumela isaziso esisheshayo eqenjini lokulungisa kanye nomphathi wokukhiqiza, kanye nolwazi lokuxilonga olusiza ukuthi bahlonze inkinga ngokushesha. Isikhathi esimaphakathi sokulungisa singancishiswa ngamaphesenti angama-30 kuya kwangama-50 ngenxa yokuthi ochwepheshe abasadingi ukuchitha isikhathi belungisa ngokungaboni. Ngaphezu kwalokho, ukuqapha ngesikhathi sangempela kuvumela ukusebenzisana okungcono phakathi kweminyango; ithimba lokuthengisa lingahlola isimo se-oda ephuthumayo linikeze ikhasimende usuku olunembile lokulethwa, kuyilapho ithimba lokuthenga libona ukuthi ingabe ukushoda kwezinto kuzomisa ukukhiqiza. Lokhu kubonakala phakathi kweminyango kuqeda izihibe ezihlupha izinhlangano eziningi futhi kukhuthaze isiko lokusebenzisana eligxile ekuxazululeni izinkinga ndawonye. Ngokombono wamasu, idatha eqoqwa uhlelo lwefekthri inikeza isisekelo esicebile sezinhlelo zokuthuthukisa eziqhubekayo ezifana ne-Six Sigma kanye nokukhiqiza okunciphisa ukumosha. Esikhundleni sokuthembela ebufakazini obungaqinisekisiwe noma kumasampula amancane, amathimba okuthuthukisa angahlaziya amathabhithi amaningi edatha yokukhiqiza ukuze athole izimbangela eziyisisekelo, ahlole imicabango, futhi aqinisekise imiphumela ngokuzethemba kwezibalo. Ezinkampanini eziqhudelana ngezindleko nekhwalithi, le ndlela esekelwe edathini ingumahluko onamandla ozihlukanisa nezimbangi ezisenza izinqumo ngokusekelwe emizweni nasemaspredishithini. Ukuze ubone ukuthi imboni yesimanje yokukhiqiza isebenzisa kanjani lawa mandla, ungahlolaIKHAYA ikhasi le-Hangtai Clean, umkhiqizi ophambili ohlanganisa okuningi kwalokhu kumigomo yakhe yokusebenza.

Ukuze sibonise amandla okuguqula ohlelo lwefekthri ehlakaniphile yakwaCoolian, ake sibheke isibonelo sefekthri kagesi ephakathi nendawo esePearl River Delta ekhiqiza amayunithi okunikeza amandla ezinto zikagesi zasekhaya. Ngaphambi kokusebenzisana neShenzhen Coolian, le fekthri yayisebenza ngemishini ehlanganisa imigqa yokuhlanganisa eyenziwa ngomshini kanye neziteshi zokuhlola ezenziwa ngesandla, futhi ukusebenza kahle kwemishini yayo kwakungama-58%. Izinkinga eziyinhloko kwakuwukuma kwemigqa kaningi ngenxa yamaphutha e-solder paste printing, amazinga okushisa angazinzile e-reflow oven, kanye nokungabikho kokubona ngesikhathi sangempela umphumela womsebenzi woshift ngamunye. Ithimba labaphathi lalazi ukuthi lilahlekelwa yimali ngenxa yokuma okungahleliwe kanye nokwenza kabusha umsebenzi, kodwa lalinenkinga yokuthola izimbangela eziqondile ngoba idatha yabo yayihlakazekile emaphepheni, kumafayela e-Excel, nakumalogo emishini angaxhumene. Banquma ukusebenzisana neCoolian ukwenza ukuhlolwa okuthatha amasonto amabili, lapho ithimba lakwaCoolian lifaka izinzwa ze-IoT kumshini wokuprinta i-solder paste, emishinini yokukha nokubeka, kanye ne-reflow oven, futhi baxhuma kuseva yesikhashana. Idatha yaveza ukuthi izinga lokushisa le-reflow oven laliguquka ngokulinganisa ngama-degree Celsius amathathu ngesikhathi soshift ngamunye ngenxa yokuguga kancane kancane kwezinto zokushisisa, nokuthi umshini wokuprinta i-solder paste wawungahambisani kahle ne-stencil cishe kanye njalo emabhodini angama-200 ngenxa yomugqa oqondile ogugile. Zombili lezi zinkinga zazingabonakali kubasebenzi ngoba umehluko wawungaphakathi kwemingcele yokubekezelela yomshini, kodwa wawusemkhulu ngokwanele ukubangela amaphutha aphazamisekayo.

Ngenxa yalokhu okutholakele, i-Coolian yasebenzisa uhlelo lwefekthri olungapheli oluhlanganisa amadeshibhodi okuqapha ngesikhathi sangempela, ama-algorithms okubikezela ukulungiswa, kanye nokulawula okuzenzakalelayo okuvalekile kwe-reflow oven. Uhlelo lwalulandelela ngokuqhubekayo iphrofayili yezinga lokushisa futhi lulungisa amandla esifudumezi ukuze kugcinwe ijika eliqondiwe ngaphakathi kwesigamu se-degree Celsius, likhuphe ukukhukhuleka okwakubangela amajoyinti abandayo e-solder. Kumshini wokuphrinta i-solder paste, imodeli yokubikezela ukulungiswa yahlaziya idatha yokudlidliza ne-torque evela ku-linear guide futhi yathumela isexwayiso emasontweni amabili ngaphambi kokuthi umhlahlandlela wehluleke ngokuphelele, okuvumela ithimba lokulungisa ukuthi liwushintshe ngesikhathi sokumiswa kweholide okuhleliwe kunokuba kube ngesikhathi sokukhiqiza. Imiphumela yayimangalisa: phakathi nezinyanga ezintathu, i-OEE yefekthri yenyuka isuka ku-58% yaya ku-79%, amazinga e-scrap ehla esuka ku-8.5% yaya ku-3.2%, futhi ukuma okungahleliwe kwehla ngama-62%. Isikhathi sokubuyiselwa kwemali yonke itshaliwe sasingaphansi kwezinyanga eziyisishiyagalolunye, siqhutshwa ikakhulukazi ukonga okuvela ekunciphiseni i-scrap nokwenyuka komkhiqizo. Umphathi wefekthri kamuva waphawula ukuthi ushintsho olukhulu kwakungezona nje izinombolo, kodwa isiko; abasebenzi bazizwa benamandla ngoba babebona umthelela wezenzo zabo kudeshibhodi, futhi ochwepheshe bokulungisa babonga ukuthi bakwazi ukuhlela umsebenzi wabo kunokuba balwe ngezimo eziphuthumayo njalo. Ekhuthazwe yile mpumelelo, inkampani yethula uhlelo emgqeni owengeziwe emibili futhi manje ihlela ukuxhuma indawo yayo yokugcina impahla kanye nemisebenzi yezokuthutha esikhundleni esifanayo. Le ndaba ayiyona eyedwa; ikhombisa uhlobo lwemiphumela elinganisekayo nephindaphindekayo i-Coolian eyiletha ezimbonini ezahlukahlukene, okuhlanganisa izinkampani zokubumba i-plastic injection, izindawo zokwenza izinto zensimbi, kanye nezimboni zokucubungula ukudla. Uma unesithakazelo sokufunda okwengeziwe mayelana nokuthi lezi zinguquko zifezekwa kanjani,Mayelana Nathi ikhasi le-Hangtai Clean linikeza umongo owengeziwe mayelana nezindleko kanye nobuchwepheshe obuqhuba ubudlelwano bokukhiqiza obuphumelelayo.

Esikhathini lapho ukuphazamiseka kochungechunge lokuhlinzeka, ukushoda kwabasebenzi, nokuncipha kwenzuzo sekuyinto evamile, abakhiqizi abakwazi ukushiya noma yimuphi umkhiqizo ngaphandle. Umehluko phakathi kwenkampani echumayo naleyo emane isinda uvame ukuncika ekutheni isebenzisa ubuchwepheshe ngempumelelo kangakanani ukuthuthukisa ukukhiqiza kwayo efektri. I-Shenzhen Coolian Information Technology Co., Ltd. inikeza indlela efakazelwe, enwebekayo, futhi engenazindleko ezinkulu eya ku-Industry 4.0 eletha imiphumela ephathekayo kusukela ngosuku lokuqala. Ngokungafani nezinkampani ezinkulu zokweluleka ezikhokhisa izindleko eziphezulu kakhulu futhi zinikeze izincomo ezingaqondile, i-Coolian iyangena emsebenzini, ifaka izinzwa, ibhala ikhodi, futhi iqeqeshe abasebenzi kuze kube yilapho uhlelo lusebenza kahle. Ubuchwepheshe obujulile benkampani kuzo zombili izinto eziphathekayo nezinhlelo kusho ukuthi ingaphatha yonke into, kusukela kumshini oqoqa isignali yokudlidliza kuya kudeshibhodi yamafu ekhombisa amaphuzu e-OEE wonke efektri. Leli khono lokusebenza ekugcineni linciphisa ubungozi bokuhlanganisa obuvame ukuhlupha amaphrojekthi okuguqulwa kwedijithali, ngoba kunendawo eyodwa yokuphendula kuso sonke isixazululo. Ngaphezu kwalokho, izixazululo ze-Coolian ziklanyelwe ukuba zibe ngamamojula futhi zikhuphuke kancane, okuvumela amakhasimende ukuthi aqale ngomugqa owodwa noma umshini owodwa futhi andise ngokusekelwe embuyisweni wokutshalwa kwezimali awutholayo. Le ndlela esebenzayo inciphisa izindleko zokuqala zokutshala imali futhi yakha ukuzethemba kwangaphakathi kubuchwepheshe, okwenza kube lula ukuthola ukwesekwa kwababambiqhaza abangase bangabaze ushintsho. Ezinkampanini zokubumba i-plastic injection kanye nabasebenzi befektri ye-elekthronikhi abafuna ukwehlukanisa emakethe egcwele abantu, ukusebenzisana ne-Coolian kungenye yezimali ezinomthelela omkhulu abangazitshala.

Isinqumo sokuthuthukisa ngezindlela zesimanje akufanele sibambezeleke, ngoba inyanga ngayinye edlula ngenkathi imboni yokukhiqiza ingasebenzi kahle iyinyanga yemali elahlekile kanye nendawo yokuncintisana enikelwa izimbangi. Abasebenzisi bokuqala bezinhlelo zezimboni ezihlakaniphile sebehamba phambili, bejabulela izindleko eziphansi, ikhwalithi ephezulu, kanye nezikhathi zokuphendula ezisheshayo ezinikeza ukwelashwa okukhethekile kumakhasimende asezingeni eliphezulu. Ngokukhetha i-Shenzhen Coolian njengozakwethu wobuchwepheshe, uthola ukufinyelela eqenjini lonjiniyela abasebenze izinkulungwane zokusebenza ngempumelelo e-Asia, eNyakatho Melika, naseYurophu, futhi abaletha izindlela eziningi ezingcono kakhulu emsebenzini ngamunye. Bazosebenza neqembu lakho ukuhlonza amathuba anomthelela omkhulu, basebenzise izinzwa nezinhlelo ezifanele, futhi baqinisekise ukuthi abasebenzi bakho baqeqeshwe ngokugcwele futhi banokuzethemba ekusebenziseni amathuluzi amasha. Umphumela uba imboni yokukhiqiza esebenza njengomshini ogcotshwe kahle, enokulahleka okuncane, isikhathi sokusebenza esiphezulu, kanye nesiko lokuthuthuka okuqhubekayo elizigcina lihleli isikhathi eside ngemva kokuqedwa komsebenzi wokuqala. Ukuze ubone ukuthi ezinye izinkampani zihlomule kanjani ohlelweni lwezimboni lwesimanje, ungavakashela i-IZIBONELELO ikhasi le-Hangtai Clean, eliqukethe izindatshana nezifundo zamacala mayelana nokukhiqiza okuhle. Ngaphezu kwalokho, i-IMIKHIQIZO ikhasi libonisa uhlobo lokukhiqiza okuphezulu okungakhiqizwa ifektri ehlelekile, kuyilapho i-UKUSECELELA ikhasi likhombisa izinga lenkonzo nobambiswano abakhiqizi abasezingeni eliphezulu abanikeza amakhasimende abo. Isikhathi sokwenza isenzo sikhona manje; thatha isinyathelo sokuqala sokuguqula ukukhiqiza kwakho ezimbonini ngokuxhumana neShenzhen Coolian Technology ukuze uthole ukubonisana okungenazibopho. Umuntu wakho wesikhathi esizayo, kanye nenzuzo yakho, bayokubonga.